KSB SICCA Check Valves — Overview
Check valves are critical safety components that prevent reverse flow in piping systems — protecting pumps, compressors, and process equipment from damage caused by backflow. KSB manufactures two types of check valves in the SICCA range: swing check valves (SCC) for larger line sizes with low pressure drop, and lift check valves (PCF) for small-bore high-pressure applications with positive spring-loaded closure.
As an authorized KSB dealer serving Pune, Ahmednagar and Beed, Johar Engineering supplies the complete SICCA check valve range — from standard bolted bonnet swing checks for sugar factory boiler feed lines, to pressure seal swing checks for power plant main steam, to forged lift checks for high-pressure instrument piping.
Product Range — Three SICCA Series
SICCA 150-600 SCC
Standard cast steel swing check valve with self-aligning free-floating disc and internally mounted hinge pin (up to 12"). Hard-faced seat/disc interface with 13% chrome steel or Stellite. Disc opens at low differential pressure for minimal flow restriction. Dash pot arrangement available for NPS 14" and above to prevent disc slamming. IBR compliant. Specifically designed for sugar industry applications.
SICCA 900-3600 SCC
High-pressure cast steel swing check valve with pressure seal bonnet design for power plant and refinery applications. Same proven swing disc mechanism as the 150-600 SCC, extended to Class 900 through 3600. Stellite hard-faced seats, butt weld ends, and full compliance with Indian Boiler Regulations (Standard Class).
SICCA 800-4500 PCF
Compact forged steel lift check valve with spring-loaded check disc for positive closure. Class 800 features bolted cover; Class 1500/2500/4500 use seal-welded body/cover joint. Integral Stellite 6 hard-faced seat ring. Must be installed in horizontal pipes only. Available in SS 302/304 springs, with XM750 springs for high-temperature Class 1500/2500/4500 service.
Technical Specifications
| Parameter | SICCA 150-600 SCC | SICCA 900-3600 SCC | SICCA 800-4500 PCF |
|---|---|---|---|
| Check Type | Swing check | Swing check | Lift check (spring-loaded) |
| Body Type | Cast steel, bolted bonnet | Cast steel, pressure seal | Forged steel |
| Design Standard | BS 1868 / API 594 Type B | ASME B16.34 | API 602 / ASME B16.34 |
| Pressure Class | 150, 300, 600 | 900, 1500, 2500, 3100, 3600 | 800, 1500, 2500, 4500 |
| Size Range | NPS 2–24" | NPS 2–28" | NPS ¼–2" |
| Max Pressure | 103 bar / 1500 psi | 620 bar / 9000 psi | 776 bar / 11,250 psi |
| Max Temperature | 593°C / 1100°F | 650°C / 1200°F | 816°C / 1500°F |
| Disc Mechanism | Free-floating, self-aligning, hinged | Hinged swing disc | Spring-loaded piston disc |
| Hinge Pin | Internally mounted (up to 12") | Internally mounted | N/A (spring return) |
| End Connection | Flanged (RF/RTJ) / Butt weld | Butt weld | Socket weld / Threaded / Butt weld |
| Seat Hard-facing | 13% chrome steel / Stellite | Stellite 6 | Stellite 6 (integral) |
| Cover Gasket | Fully confined, controlled compression | Pressure seal | Fully confined (800) / Seal-welded |
| Installation | Horizontal or vertical (flow upward) | Horizontal or vertical (flow upward) | Horizontal only |
| Testing | API 598 | API 598 | API 598 |
| IBR Compliance | Yes | Yes (Standard Class) | — |
| PED Compliance | 2014/68/EU Groups 1 & 2 | 2014/68/EU Groups 1 & 2 | 2014/68/EU Groups 1 & 2 |
Body Materials & Temperature Limits
Cast Steel (SCC Swing Check)
| ASTM Grade | Type | Max Temp (°C) | Available In |
|---|---|---|---|
| A216 WCB | Cast carbon steel | 425 | SCC 150-600, SCC 900-3600 |
| A216 WCC | Cast carbon steel | 425 | SCC 900-3600 |
| A217 WC6 | 1.25Cr-0.5Mo alloy | 593 | SCC 150-600, SCC 900-3600 |
| A217 WC9 | 2.25Cr-1Mo alloy | 593 | SCC 900-3600 |
| A217 C12A | 9Cr-1Mo-V alloy | 650 | SCC 900-3600 |
| A351 CF8 / CF8M | 304/316 stainless steel | 537 | SCC 150-600 |
Forged Steel (PCF Lift Check)
| ASTM Grade | Type | Max Temp (°C) | Available In |
|---|---|---|---|
| A105 / A350 LF2 | Forged carbon steel | 425 | PCF 800-4500 |
| A182 F22 | 1.25Cr-0.5Mo alloy | 593 | PCF 1500/2500/4500 |
| A182 F91 | 9Cr-1Mo-V alloy | 650 | PCF 1500/2500/4500 |
| A182 F304 / F316 | 304/316 stainless steel | 816 | PCF 800-4500 |
| A182 F304L / F316L | Low-carbon stainless | 450 | PCF 800-4500 |
Applications by Industry
Sugar & Ethanol Plants
Boiler feed pump discharge, condensate return lines, boiler recirculation. SICCA 150-600 SCC in WCB/WC6. Sugar industry specifically listed as a primary application by KSB.
Oil & Gas / Refineries
Pipeline check, compressor discharge, pump protection. SICCA 900-3600 SCC pressure seal for high-pressure hydrocarbon service. Prevents reverse flow during shutdown.
Power Generation
Feedwater lines, main steam non-return, extraction steam. SICCA 900-3600 SCC in WC9/C12A for 593–650°C. IBR compliant for boiler feed applications.
Water & Cooling Systems
Pump discharge protection, cooling circuits, water supply. SICCA 150-600 SCC in WCB/CF8M. Low pressure drop with self-aligning disc opening at minimal differential pressure.
Small-Bore High-Pressure
Instrument lines, sampling systems, chemical injection, drain/vent. SICCA 800-4500 PCF lift check with spring-loaded positive closure. Horizontal installation only.
Mining & Descaling
High-pressure descaling systems, mine dewatering pump protection. Check valves prevent reverse flow damage during pump trip or power failure conditions.
Technical Datasheets
KSB SICCA Check Valve Datasheets
Contact us for detailed SICCA check valve type series booklets with complete pressure/temperature ratings, material specifications, dimensional drawings, and weights for SICCA 150-600 SCC swing check and SICCA 800-4500 PCF lift check valves.
Request Datasheets →Key Design Features
- Self-aligning free-floating valve disc (SCC) ensures tight shut-off without external alignment mechanisms
- Internally mounted hinge pin (SCC, up to 12") reduces leakage risk by eliminating external penetration
- Disc opens at low differential pressure — minimizes flow restriction and pressure drop across the valve
- Dash pot arrangement available for NPS 14" and above (SCC) prevents disc slamming during rapid flow reversal
- Spring-loaded check disc (PCF) provides positive, immediate closure regardless of flow velocity
- SS 302/304 springs for standard service; XM750 (Inconel) springs for high-temperature Class 1500/2500/4500
- Integral Stellite 6 hard-faced seat ring (PCF) — welded into body for permanent wear resistance
- Lapped seat/disc interface for high-grade surface finish and zero-leakage shut-off
- Fully confined cover gasket with controlled compression (SCC 150-600) for leak-proof bonnet joint
- Streamlined flow path design minimizes pressure losses across the valve
Installation Notes
Swing check valves (SCC) should preferably be installed in horizontal pipes. When installed in vertical pipes, the flow direction must be upward so that the disc closes by its own weight when flow stops. Lift check valves (PCF) must be installed in horizontal pipes only — vertical installation is not permitted as the check disc could jam inside the body. All valve bodies are marked with a flow direction arrow.